Experimental Solar DIY (and commercial) Projects
Solar and renewable energy ideas and projects that look promising (or at least interesting).
One of the appealing aspects of the solar thermal area is that "garage inventors" can make meaningful advances. Some of the factors that make it possible to keep coming up with new ideas and innovations in this centuries old field are:
If you have a concept that you think should be here -- please send it in!
Directory for this page: Note: New section on measurement techniques for solar thermal experimenters.
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Solar Inventor Resources | |
New Inventions in Low-Cost Solar Heating
William Shurcliff |
My all time favorite solar book.
Published in 1979, but still has many interesting concepts that are
well described. Out of print, but available at BookFinder, Amazon
used books, etc.
The picture here is one of a hundred concepts in the book, each interesting and well explained. |
David Delaney's Site David's site has gone offline, but still available on the Wayback Machine: https://web.archive.org/web/20181103113700/http://davidmdelaney.com/ Original Website: http://davidmdelaney.com/ |
This is David Delaney's site. He usually has some new and interesting ideas cooking. |
Phase Change Materials Homepage
http://freespace.virgin.net/m.eckert/index.htm One PCM supplier |
The latest on the application of phase change materials for heat storage. |
Potential
DIY Phase Change Material for Heat Storage
|
Nick Pine posted this note describing a phase change material for heat storage that was developed by George Lane some years ago. It appears to have some potential for use as a low cost, home made heat storage material in solar heating systems. |
Electric Bicycle Experiments
http://electric-bicycle-experiments.com/
|
A large collection of experimental electric bikes and trikes. Some with fairly detailed descriptions. |
Backyard Inventor Projects -- modest to moderate size projects that any of us could think about working on | |
Looking for a good overwindow collector design... |
This is a first cut at finding a nice looking over window solar collector design that produces a worthwhile amount of home heating. It has a ways to go, but maybe you have some suggestions to make it better? Lets hear from you.
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An Easy to Build Earth-Sun Simulator for Optimizing Reflectors and Shawdowo Studies...
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This is an earth-sun simulator you can build to test reflector designs or to understand sun and shade patterns on anything you can build a model of. It allows you to see the sun and shadows for any location on the earth and any season and for any time of day. By rotating the turntable you can quickly play the sun over your model for a full day and see the sun and shade patterns. You can take readings on the model with a light meter and get a quantitative idea how much (for example) a reflector is increasing radiation. |
Waterbag Solar Water Heating Collector Using Inflatable Film Cover and Soap Bubble Insulation.... |
A unique new design proposal from Nick Pine for an inexpensive solar water heater that may be capable of very high solar fractions and short payback. It uses an inflatable cylinder made from poly film over a water bag heat storage. Soap bubbles are used for night insulation. |
Off The Shelf Solar DHW -- Cheap and Easy DIY Solar Water Heating
All the details on the prototype...
Update March 2013: A glazed version of this system...
|
The
goals of this system is to provide an easy to build and inexpensive
solar water heating system that uses all off the shelf components
(i.e. nothing to build yourself -- just assemble). This is a four season drain back system. While the parts are inexpensive, they are high quality and the life and reliability should be comparable to commercial systems. Total cost is projected to be about $1300, and the system qualifies for federal and some state rebates. The system is in the design and prototyping stage -- comments and suggestions are most welcome. All the details on the prototype... |
Building
and Using a Blower Door -- A DIY Blower Door you can Build for $30 All the details on our homemade blower door... |
This is our homemade blower door that uses a furnace
blower for the fan. The writeup gives all the details on building and using the blower door, and the methods you can use to compare your house tightness to others as well as estimate the heat loss and carbon emissions associated with infiltration. With a little scrounging, the blower door and instrumentation can be built for $30. |
DIY Blower Door Plans -- North Dakota Sate University Extension
URL for NDSU Extension service -- many free plans...
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This is a set of plans from the North Dakota State University extension for a DIY blower door. I ran into these plans after building the blower door just above -- not sure which is easier or cheaper or better.
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A $6/sqft solar
collector using Copper tubing and Aluminum fins
Gary This collector is an offshoot of the collector just below. It uses the same scheme to transfer heat from the aluminum fin to the heat transfer tubing, but copper is used instead of PEX for the tubing. This adds a modest amount to the cost per sqft, but provides performance that is quite close to all copper commercial collectors. |
This is a cut at a solar water heating
collector that offers a combination of high performance with a low
cost per sqft, and an easy build. The fin to tube thermal connection is similar to the collector above, but copper is used for the tubing instead of PEX. This provides performance within 4% of an all copper collector in an easy to build package. Extensive build, testing, and performance information is provided...
|
A $4/sqft solar
collector using PEX tubing and Aluminum Fins
Gary
There has been a lot of interest in a collector that uses PEX tubing rather than copper to convey the heat transfer fluid. Here is a cut a collector that does this -- with careful attention to the PEX/fin joint, it can perform surprisingly well. |
This is a cut at a solar
water heating collector that uses PEX tubing instead of copper to
convey the heat transfer fluid. The fins are aluminum, and a lot
of effort was put into attaining a good thermal bond between the PEX
and aluminum. Testing indicates
that the collector performs at 84% of and all copper commercial
collector at about 1/7th the price.
Extensive build,
testing, and performance information is provided... |
A $1000 solar
water heating
Gary
This is a cut at a system that performs well, lasts a long time,
and is easy to build. |
This is a cut at $1000, cold
climate, high performance, long life, low maintenance, and easy to
build solar water heating system.
It combines one of the two collector designs just above with a
very simple drain back scheme. A unique heat exchanger that is
inexpensive and very efficient is used. |
Serpentine Drainback Solar Space Heating Project and Design Manual... |
This is a very unique solar space heating collector. The absorber covers the entire south wall right to the peak -- this is made possible by using an absorber that is plumbed with tubes in a serpentine pattern rather than they usual vertical riser pattern. The serpentine pattern allows the absorber to be fit to the entire wall area and to extend all the way up to the peak. The full wall glazing makes for a very nice looking collector. Several other unique features on the system, including a partitioned tank for more efficiency. |
How to make collector fins and evaluate collector fin designs | This article covers the various ways people have worked out for making the heat absorbing fins for collectors, fin performance, and some construction tips. |
The Sungrabber Unglazed Solar Water
Heating System Description and some thoughts... |
This
is an innovative solar water heating system that uses unglazed
collectors with drain back for freeze protection. It appears to offer some advantage for milder winter climates. Description and some thoughts... |
Build a Solar
Attic, Rob, www.IWillTry.org
www.iwilltry.org/b/projects/solar-attic/
|
This is a very nice project to
incorporate a solar heating collector into a home's basic roof
structure. Rob describes in detail the first stage of incorporating the collector glazing into his new roof. He will now experiment with various sort of collector designs behind the glazing. Add a comment into his blog to encourage him to keep us up to date on how he is doing! (thanks to Erik for suggesting this link) |
Thermosyphon
Solar Water Heating System Tests, Gary
Test of the PEX/Aluminum collector... Test of the Copper/Aluminum collector...
|
Some tests to determine how well two of
our homemade collectors perform in a simple thermosyphon solar water
heating system -- and, just to learn a bit about thermosyphon
systems. There are some questions here for a passing thermosyphon expert to answer for extra credit. |
Converting
a Clothes Dryer to Use Solar Heated Attic Air All the details on Randy's solar dryer conversion... |
Randy has worked out a way to convert a
conventional d dryer so that rather than using an internal heater to
make hot air do dry the clothes, he uses hot air produced by his
unique solar attic collector. This cuts the cost and energy use and CO2 emissions to do a dryer load by a factor of five! |
Solar
Cooking After Dark -- A Stored Heat Solar Cooker Full construction details... |
This is a very interesting project from Mik that
gives the details on building a solar cooker that stores solar
energy in a bundle of steel rods
during the daytime, and then uses the stored heat for cooking after
sunset. Mik is looking for ideas on improving the prototype. Full construction details... |
Solar Heated Livestock Watering Stock
Tank Prototype
Gary NOTE that this project has progressed through a couple new versions -- see this section for the latest "production" version... |
This is a first cut at a
livestock watering tank that is insulated and solar heated to keep
the water above freezing.
The usual approach around here to keeping stock tanks from freezing is to use an electric stock tank heater, which uses a lot of electricity. This approach might eliminate or greatly reduce the need to such heaters and the cost and GHG's that go with them. |
DIY Heat Recovery Ventilator (HRV) Details on the DIY HRV ...HRV/ShurcliffHRV.htm This is another brief description of a potential DIY HRV from the RedRok site... |
This is a short description of a DIY
HRV design that was developed at the University of Saskatchewan in
the 1980. The description is from a book on HRVs for homes written by William Shurcliff in 1982 that gives a very readable description of how HRVs work and quite a bit of design information. If you know of any other DIY HRV designs, please le me know. |
Optimal
Solar Air Collector Design
Gary |
Careful design
of air collector baffles and fins may allow high efficiency solar
air heating collectors that are still simple and cheap to build.
These collectors have the potential for 1 to 2 year paybacks on material costs in cold climates. |
Horizontal
Pond Domestic Hot Water Heater
Gary and Nick
|
An experimental concept for a domestic
solar water heating that uses a pipe coil in a glazed pond to
collect energy. The goal is to provide a full four season solar water heater with the simplicity and low cost of a batch solar heater. It is looking promising, but still some issues to resolve. Comments welcome. |
SunCache
Solar Water Heating -- Harpiris Energy
Video: https://www.youtube.com/watch?v=dnKD0A3p7xk SRCC OG-300 certification results for CA zone 3:
This design was developed by the Davis Energy Group in an effort to lower the price of solar water heaters. The unique design allows more use of plastics resulting in a lighter and less expensive design. |
This is a soon to be commercially
available, low cost, Integral Collector/Storage solar water heater. The retail price for DIY installations is estimated to be $2200. The collector has been SRCC certified, and will qualify for
incentive programs that require SRCC certification. There is a
CARB program that CA residents may want to check on. Note that the freeze tolerant temperature for this collector is listed as 20F, so it is not intended for cold climates. The testing indicates a savings for about 75 therms of NG per year for a family of 4. |
Greenward Ridge
Vent Water Heating System
http://nuenergyalternatives.com/
Article with a bit of detail...
|
A new idea for solar water heating. An
antifreeze fluid is circulated through the attic ridge vent to pick
up heat from the hot air exiting the ridge vent. The fluid is routed
through a heat exchanger that is embedded in a solar preheat water
tank -- this preheats the water before it gets to the regular hot
water tank.
more (including a diy
alternative)... |
A unique solar
water heating design using flexible tubing compressed between
absorber plates
Full details:
|
This new design uses silicone tubing that is compressed
(squashed) between two aluminum sheets. This is a unique approach
to providing a good thermal connection between the water carrying
tube and the aluminum absorber plate. |
Double Play -- An
Experimental Solar Heating and Cooling System Steve Baer Roof
Integrated Solar Absorbers: The Measured |
Roof Integrated Solar Absorbers Home Power magazine article, issue 102 This innovative system uses unglazed collectors that are integrated with the roof structure and a unique thermal storage system to provide solar thermal heating in the winter and radiation cooling in the summer. Amazing! The pdf report provides detailed performance measurements from the FSEC & NREL. |
Theoretical
Evaluation of the NightCool Nocturnal Radiation Cooling Concept Danny S. Parker Florida Solar Energy Center (FSEC) New report on the NightCool performance in test buildings: Daily performance of the test buildings, Note: I would tend to NightCool in the Experimental area, so, if you go after this, bear in mind you may suffer the "being a pioneer" learning curve. Please let us know how it comes out. |
This is a
simple, building integrated, cooling scheme that uses nighttime
radiation cooling from a metal roof to cool air in the attic space.
Attic air is then circulated into the living area to provide
cooling. A simulation model is used to predict performance in various climates -- the scheme works very well in dry areas, and fairly well even in very difficult moist-warm climates (e.g. Florida). One of the attractive features of this system is that the roof is very conventional -- no massive ponds or moving insulation. There is the potential in some climates to use the same metal roofing/attic system for space heating in colder weather. The new test report shows the results for two 10' by 16' structures that were built to compare NightCool performance to conventional AC in Florida. Very interesting and promising results. Tests of a a simple dehumidification system using desiccants are now underway. |
The Rotating Solar Boiler
|
A new idea for low cost, high temperature solar collectors. |
Simple
Pool Heating Idea
Gary |
This is an idea
for a simple, cheap and efficient homemade pool heating collector.
|
Solar Shed for Space Heating
House
Gary
|
This idea uses solar collectors and heat storage tank installed in a multi-purpose outbuilding to provide space heating for the nearby house. |
Night Air Thermal Mass Cooling Using Water Barrels
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This is a scheme that I am experimenting with to cool my shop. It basically blows cool night time air over a collection of 50 gallon barrels filled with water to store "coolth" in the water. The method looks like it might provide cooling with a COP of 42 (SEER 140) or more! While I am using the scheme in my shop, it could be used to cool any interior space. The basic question is: does it make sense to use a fan forced flow of cool night air over thermal mass to store "coolth" for later use in daytime cooling? Details... |
Evapro-radiative Cooling
Thoughts
|
This is exactly
the same collector listed just above, but used for cooling instead
of heating. The idea is that at night water from a storage tank is
pumped over the collector surface to cool. The water cools by
radiation to the night sky and evaporation. The chilled water in
the storage tank would be used for space cooling the next day. And, some thoughts on practical cooling and heating applications using this scheme. Full Story ... |
Full
Scale Version of Evapro-radiative Cooling System
|
This is a first cut at a full scale
implementation of the evapro/radiative cooling system described just
above.
It uses our existing solar space heating system as a base, and manages to add the cooling function with very little additional work or cost.
|
Rick
uses a water to air heat exchanger to extract some "coolth" from the
water he is using to water the lawn. Its basically free cooling. All the details on Rick's cooling setup... |
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Nathan's Low
Tech, High COP Air Conditioner
http://njhurst.com/blog/01265701097
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Nathan's low tech AC uses a tank with
cool water coupled to an air to an efficient air to water heat
exchanger (car radiator).
It occurs to me that this could be coupled with the Evapro-radiative cooling just above to make a very pretty cool system. |
Experimental
Solar Collector Made from Twinwall Panel
|
This is an interesting idea for a
collector. It uses the channels in a Twinwall glazing sheet as flow
passages for water. Slotted pipes fit over the ends of the twinwall
sheet to act as manifolds. I'm a bit skeptical of the temperature capability, leak sealing, and life of this panel, but its certainly an interesting idea. Finding a twinwall that holds up to long term exposure to hot water may be a issue -- GE says that polycarb does not. (thanks to Brent for finding this) |
The Quest for an R15 Thermal Window Shade | Some thoughts on developing
high R value thermal window shades.
Such shades have the promise of greatly reducing window heat loss, while still being convenient to use. |
An
Over and Around the Window Solar Air Heating Collector First Cut
Prototype
|
A first prototype of a solar air heating
collector that fits over an existing window, and uses the window to
get air into and out of the collector.
This is a simple collector that could be installed seasonally. The collector must, of course, be significantly larger than the window itself. |
Combined Solar Collector and
Window Shade
|
An insulating window shade that also acts as a solar collector, and that automatically transitions from one to the other depending on conditions. |
Flow Organizer | A try at the Saunders/Delaney/Pine flow organizer. |
The Integral Passive Solar
Water Heater Book, David Bainbridge
Even though the batch water heater design is an old one, I think there is a great deal of opportunity for improvement. How about an all season, $300 solar water heater with a payback of one year -- this seems reachable to me with some refinement of the designs. This book is book is a great place to get up to speed on the potential. |
This is a
really fine book on all aspects of designing and building a wide
variety of solar batch water heaters. The book has a great mix of how-to and engineering design information -- great for builders and experimenters. Thanks to David, the full content of the book is available here as a free download. |
Low
Tech Garage/Barn Heater (pdf)
Gary
|
An experimental
idea for heating barn or workshop spaces. Inexpensive and
easy to build (honest!).
|
Solar Water Collector from CPVC Pipe
|
This is a try at a very easy
to build and cheap solar flat plate collector that uses CPVC pipe,
and extruded alum radiant floor heat spreaders.
Mixed results. |
The Rutgers Solar Heating
System for Greenhouses Mears, Roberts, Simpkins, and Kendall Rutgers University The Rutgers Solar Heating System for Greenhouse - 1977 (0.8 MB pdf) Greenhouse Solar Heating-1981 (2.5MB pdf)
|
The solar collector shown here was developed in the
70's as a very inexpensive greenhouse heater. It works well for
situations in which only low temperatures are required (like
greenhouses and pools).
While I do not know of anyone who has tried this as a pool heater, it seems to me it might work well, and it would be very inexpensive -- perhaps $2 per square foot? The papers give information on a several greenhouse energy schemes, so you have to wade through all this to find the details on building the collector. The collectors described in the paper a quite large, but could be scaled down. Note that even though this is a very simple collector, there are details that you must get right for it to hold together -- so read all the construction notes. If you build one of these PLEASE let me know -- Gary A number of other interesting commercial greenhouse related papers at the Rutgers Horticultural Engineering Website: http://aesop.rutgers.edu/~horteng/ |
Solar Closets and Sunspaces
Nick Pine and Paul Bashus http://www.ece.vill.edu/~nick/solar/solar.html
|
An interesting idea for coupling a low thermal mass solar collection area with a well insulated, high temperature heat storage area that is used as a "solar battery" to heat the attached house during cloudy periods. |
DIY Grey Water Heat Exchanger for Showers...
|
This is a simple and effective grey water heat exchanger from Tyler that captures some of the heat from your shower drain water in order to preheat water on its way to the shower.
|
Grey
Water Heat Exchanger In A Barrel
Nick Pine (with a little help from Gary)
Canada study and test of grey water heat recovery system for a residence ( 3 MB pdf) |
An innovative version of a grey water heat exchanger that may be able to recover a large fraction of the heat that normally goes down the drain. It is inexpensive and is constructed inside a standard steel barrel. |
The Amazing Heat
Scavenger Experiment
www.voltscommissar.net/ ... .pdf
|
An interesting and simple experimental setup to show the potential (and some of the problems) of capturing heat from grey water from the shower. |
Recovering Heat
From Shower Drain Water for Space Heating
www.builditsolar.com/Experimental/SewerPipeHeatRecovery/Sewer.htm |
A potential simple scheme for recovering
heat in shower water for use in space heating is described.
Data from a small test to assess the feasibility of the scheme is presented.
|
An Approach
to Developing a Very Low Energy Use Shower
A odd ball, but very low energy shower...
|
An approach that was looked into for implementing showers onboard commercial airplanes is discussed as a potential very low energy approach for home showers. |
Recirculating Showers -- Yet another way
to save shower water and energy
Thoughts on a very efficient shower design... Ken's implementation of a recirculating, high flow shower... |
Thoughts and schemes to allow endless hot
water showers at high flow rates with very little energy use.
|
Integral
Stagnation Temperature Control For Solar Collectors (pdf) S.J. Harrison, Q. Lin, and L.C.S Mesquita Department of Mechanical and Materials Engineering, Queen's University, Kingston, ON, Canada SESCI 2004 Conference |
A passive approach to automatically decreasing the stagnation temperature of solar collectors. An air channel behind the absorber plate is used to ventilate the collector when the temperature exceeds a set value. A valve at the top of the air channel opens automatically at a set temperature. |
http://www.tdc.ca/bubblegreenhouse.htm
|
A scheme to use soap bubbles as insulation on greenhouses (or other structures) to prevent night heat loss. |
Solar Bubble Build
www.solarbubblebuild.com/build_images13.php
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Pretty detailed description
of a building using the soap bubble insulation scheme. An
interesting site -- with some new ideas.
|
How to Build
a Heliostat for Solar Heating and Lighting, Rob, www.IWillTry.org
|
Rob's heliostat -- reflects solar light and heat into a window
in your house. |
Inflatable Heliostat
Download full report pdf (3.5 mb) Mithra and Gary
Surya -- a cylindrical tracking inflatable concentrating PV solar collector... Patent for the Surya... (pdf) |
An
experimental, low-cost heliostat design that uses air pressure to
focus and support the mirror.
NEW This is the follow on version of the inflatable heliostat design that uses a tracking inflatable reflector to concentrate energy on a line of PV cells ---> |
RIC Enterprises ...
|
This is the site of my friend, co-worker,
and very creative inventor -- Mithra. We have worked together on
several projects, including the inflatable heliostat just above. The Inventions page on Mithra's site has some very interesting ideas. |
Paper on PV powered
irrigation system has a unique(?) combination of fixed reflectors
and 1 axis tracking to increase PV panel output
Helikson, Haman, and Baird The Paper (pdf)
|
This paper on a PV powered irrigation pumping
includes an interesting scheme to increase PV output. It has fixed
reflectors on each side of the PV panels, and a single axis tracking
system to point the entire rig toward the sun. The reflectors are
said to increase panel output by 33% (not counting the tracking
benefit).
Does this seem like a good idea? |
Solar
Heated Home Using An Attached Greenhouse and Woodburning Stove
David Mears The Paper (pdf)
|
This 1981 paper with a 2004 update describes a solar
heated house with a "flooded subfloor" thermal storage area.
Seems like an interesting concept. Test data for a real house is provided. |
Papercrete Construction
www.papercrete.com/papercrete.html oikos.com/library/papercrete/sandshouse.html www.northcoast.com/~tms/papercrete.html
|
PaperCrete is a building material made from a mixture of recycled paper, sandy dirt, and a little cement. It has an R value of 2.8 per inch, good strength, and is lightweight and inexpensive. While PaperCrete has been around quite a while, it has just started to be used for home construction, so this is for adventurous experimenters. |
Roof Sprinkler Cooling System, John
|
Roof sprinkler system lowers
roof temperature and cooling bills by keeping the roof cooler
through water evaporation. Added a description of another similar system 3/6/07 |
An Experimental Trickle Down Solar Water Heating System
|
Lu has designed, built and tested a version of the Thomason trickle down collector with some unique features. The system includes a unique trickle down collector, a storage tank with a new liner design, and an innovative version of a copper heat exchanger.
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The mb-soft compost heating schemes | This is an interesting set of concepts that use the heat generated through the decomposition of organic mater for space and water heating. |
Interesting New Projects | |
Drake Landing -- Community
with Solar Seasonal Storage for Water and Space Heating
Brochure: |
New Alberta community uses 2300 sq meters of solar thermal collectors to collect heat in the summer for use in the winter. Heat is stored in a field of 144 boreholes, and distributed by a common heating loop serving the 52 houses. |
Vertigro
Oil From Algae
|
This looks like a pretty simple way to
get sustain high growth rates and oil production from algae?
The video has the best description of the process. |
MIT's
Warm Light Wall System
http://www.eebt.org/Trombe.html
|
An interesting
solar wall/window construction that was used on the MIT Solar
Decathlon entry. The wall uses a layer of aerogel insulation (which transmits light) and a glass block that is apparently filled with water to act as thermal mass. It appears to have an insulation layer on the inside as well (to control the heat transfer rate to the interior?). It may provide some combination of solar gain, light, and storage in one unit. As usual with solar decathlon projects, its hard to find any details or performance -- if you find something, please let me know. |
Road Energy System -- solar
heating from your parking lot http://www.invisibleheating.co.uk/road-energy.htm
|
A system from
Invisible Heating Systems Ltd that embeds plastic pipe in asphalt
pavement to recover heat. No detail on what weather conditions lead to successful heat recover, but maybe they will tell us how its working out in a while. Seems like it might work well for public swimming pools with large parking lots? |
Elisolar
Thermal Shad Structures
|
Eliosolar makes a line of architectural shading structures that double as solar water heaters. So, potentially you get the double benefit of reducing the building AC bills and also making free hot water. They are in the process or getting SRCC approval, and it will be interesting to see what the efficiency as solar water heaters comes out to, but even if its quite low (as one would expect from the unglazed design), maybe the double benefit makes it worthwhile. |
Eco
Wave Power -- Simple Wave Power Generator www.ecowavepower.com/ |
Eco Wave Power is
developing a couple types of simple wave powered electric
generators. The designs are simple and might form the basis for a simple DIY wave power generator, or at least provide some ideas. |
Cable
supported heliostat from Solaflect Energy |
For power
generation stations that use a central tower to collect sunlight
reflected from a field of heliotstat, the heliostats are the major
cost element, so simpler and cheaper heliostat designs have a big
payoff. This new design by Solaflect Energy supports the heliostat mirrors using mostly tension cables rather than the traditional heavy bending structure. Working on more efficient heliostat designs seems like a good backyard inventor challenge. |
Magenn Power Air Rotor System
An Helium inflated wind generator As of Feb 2020, the Magenn site does not appear to exist anymore, but Googling Magenn wind turbine brings up some descriptions
|
An interesting idea for a helium inflated wind generator. |
Night Sky Roof Water Spray Cooling
system www.pnl.gov/TechReview/whitecap/whitecap.html EERE report (pdf) http://www.davisenergy.com/NSFS10060.pdf The first link above provides the most complete design information, and
describes three different roof spray system designs. |
"This
innovation spray-cools water on the roof at night and applies the cooled
water to reduce subsequent cooling loads. On clear nights, the sky is much
colder than outdoor air, contributing to high water cooling rates through a
combination of evaporation and sky radiation. Overnight, NightSky systems
can typically cool a large storage volume (preferably two gallons per square foot of roof surface) to a final temperature as much as 12 degrees below the minimum night air temperature." Seems like a very promising way to reduce
the energy cost of cooling. The 5600 sqft prototype described in the
first link achieved an EER of 149. |
Solar Thermal Electric Power Plant http://pesn.com/2006/02/12/9600234_Schott_solar_thermal_plant/
|
A new solar thermal electric power generation installation in Nevada with some improvements. |
MICHAEL JANTZEN Designer http://www.walrus.com/~ddprod/michaeljantzen/index.html
|
Michael has shows some interesting concepts in home/building design. Some of these have the potential for good energy efficiency -- as in the Home-Scape pictured here. |
Mobile Window Thermal Test (MoWiTT) Facility http://windows.lbl.gov/facilities/Mowitt/Default.htm
|
An interesting test rig to measure the side by side performance of two test windows under actual field conditions. |
Interesting New Products | |
Solarcentury solar thermal and solar electric
roof tiles http://www.solarcentury.co.uk/installers-and-roofers/products/
The data sheet, brochure, and video show pretty good installation detail. |
An
interesting new UK product. These are standard roof tiles that are
solar collectors. There is a solar thermal version that heats water,
and a solar
PV version that generates electricity. The thermal versions appear to come in pre-plumbed horizontal runs of several tiles. (thanks to Doug for finding this) May 2011: It looks like the solar thermal version is no longer offered? |
Advanced Thermal Solar System With Heat Storage
For Residential House Space Heating (pdf) Kazimierz Szymocha SESCI 2005 Conference
|
An interesting concept for a solar wall heater. The absorber has integrated heat storage in the form of Phase Change Material. The objective is to store heat during the day in the PCM, and let the PCM warm the wall that the collector is mounted on at night -- this reduces heat loss through the wall. More... |
Vacuum Insulation Panels www.vacuuminsulation.co.uk/index.html More on vacuum panels:
|
These
panels have R values that are about 10 times greater per inch that
conventional insulating materials. They are made by placing a gas tight
film over a porous but rigid material. The air is then evacuated from
the porous core to make the high R value panel. |
Aerogel Insulation http://aerogel.jpl.nasa.gov/about_aerogel.htm http://en.wikipedia.org/wiki/Aerogel
|
Aerogel is a rigid, low thermal conductivity material that holds great
promise for very high R values in very little space if the price can be
brought down.
|
Hot Harry Gough Industries |
This Australian design has some features in common with the Horizontal Pond scheme just above, and some new features. The case is rotationally molded PE, it incorporates two layers of glazing with a transparent honeycomb material between them for insulation. The sun heats the bath, and transfers heat to an immersed coil of copper pipe. The prices seem on the high side given what looks like a cheap manufacturing process? |
Combined PV - Air Collector as Heat Pump Air Pre-heater H. A. Zondag |
An interesting idea to use the normally wasted heat from PV panels for thermal heating. Should about triple the useful energy output from the PV panel. |
PVT Solar, Inc -- Echo Combined PV and Thermal System
Demo Video -- this is probably the best overview of how the system works... Some pdf downloads that provide a little (very little) detail... An Inhabitat article that has some pictures of the system... There is an SRCC report on a "Cleanline PV" that may be this system...
|
This
system is a combined PV and solar thermal system. Conventional PV
panels are mounted above the roof plane leaving a space between the roof and
the bottom of the PV panels. The top and sides of the PV array are
sealed to the roof. Fresh air is drawn in under the PV panels along
the open bottom edge, and is heated as it progresses up between the hot PV
panels and the roof. Vents at the top of the array take the heated air
into the house and use the heated air to heat domestic water and/or for
space heating.
The PVT website does its best to not provide much of any useful detail on how the system is built -- the links to the left are the best I could find -- let me know if you find a more detailed description. From a thermal point of view, the system is basically an unglazed collector that takes in ambient air and heats it all the way up to temperatures good for space heating (most solar heating systems get a head start by heating room temp air up). I would think that this might work well in some climates, but the combination of unglazed collectors and heating all the way from ambient would seem to limit its use in cold climates? The SRCC report (link at left) would seem to confirm this if it is for the same system -- the efficiency curve intercept is 0.24. This is a very simple concept, and could certainly be implemented on a DIY basis. While the thermal performance is likely to be well under a good dedicated thermal collectors, the extra "free" thermal energy would likely be more than the electrical energy the PV array generates. Would love to hear from anyone who has one of these systems, or know more about them. |
SolarWall PV/T
A Discovery Channel video on the system...
|
This is a variation on SolarWall's well know transpired solar air heating collector system. In this version, PV panels are spaced over the transpired collector absorbers. The SolarWall collectors draw in the heated air behind the PV panels. It would be interesting to know how the thermal efficiency of this PV
version of the solar wall compares to a regular solar wall. I would
think the addition of the PV panels may reduce the thermal efficiency of the
SolarWall because PV panels would not be as efficient an absorber as the
SolarWall absorber they are shading? |
Sunflower 250 -- Concentrating PV, Energy Innovations
www.energyinnovations.com/sunflower250.html
|
An
interesting concentrating PV design. First deliveries for early 2007. "Now standing at a little over five feet square and five feet high, the 25X Sunflower™ is able to meet our targets for both energy generation and cost. Each of the 25 1'x1' mirrors is separately aligned, and yet all are attached to and moved together by an undercarriage controlled by just two motors. The receiver is approximately the size of one mirror and contains a collection of small cells that are wired together to produce electricity. It is backed by fins that dissipate heat and keep the cells operating within 30°C of ambient temperature at all times." |
Greenway -- a PV system designed for DIY
installation
A little more detail on the system: |
Greenway is developing a PV
module with an integrated inverter. Detail is a bit sketchy, but it
appears that the intent is that these modules can be strung together, and
then plugged into an outlet. They are specifically designed for easy
DIY installation. This seems somewhat similar to the Enphase system, but with even more straight forward installation. Its hard to tell how far along they are, but the do have some gov and private funding. |
Home
CoGeneration Units Honda Version:
Article on home CoGeneration: The Marathon Version: Infinia: An assessment of CHP from ToolBase.org: Some early testing in US: Capstone Micro Turbine -- turbines for CHP, hybrid vehicles, power
generation, ... |
Home
cogeneration systems offer the possibility of putting the waste heat
produced when generating electricity to a useful purpose (heating your
home). The end result could be some cost saving, and an about 30%
reduction in green house gas production. As seems to be usual with any new technology to reduce energy use and pollution; availability and adoption in the US is slow. |
Whisper Gen -- CoGeneration http://www.whispergen.com/index.cfm
|
Another
residential cogeneration system that comes in either an on-grid AC version
or and off-grid DC version. The website provides quite a bit of detail. Not currently available in the US? |
Some Test Results This just a place to put the results from some random tests that were run to settle some burning issue. |
|
DIY Solar Air Heating Collectors: Pop Can vs Screen Absorbers... |
A side by side test of two of the most popular solar air heating collector designs: the pop can absorber and screen absorber. Detail on: - Collector basics and measuring performance
|
Testing the Transmittance of Some Common Solar Collector Glazing Materials |
This is a test of the transmittance of a few glazing materials that are commonly used in DIY solar collectors. It also looks at loss in transmittance with age. |
TMeasuring Heat Transfer Coefficient for Solar Heating (Cooling) Systems Using Water Container |
This test is a cut at measuring the heat transfer coefficient between the air surrounding a container of water and the container. The test is done for still air and for air velocity of 260 fpm. This heat transfer coefficient is important for estimating the amount of heat that can be added to or removed from water heat storage containers by flowing hot or cold air over them.
|
Stagnation test on vertical double glazed collector... |
This is a stagnaton test on our $2K vertical double glazed collector. |
Comparing the Performance of Two DIY Solar Water Heating Collectors -- CPVC vs Copper
|
I
did a side by side test of Scott's new design
of
the CPVC/aluminum collector comparing it to the copper/aluminum
collector. The performance of the CPVC collector was good, and I think that this CPVC design offers another option for DIY solar collectors. The CPVC collector is easy to build and would make a good first solar project. All the details on CPVC collector performance test... |
CPVC, PEX and PEX-AL-PEX in a short elevated temperature test |
This was a quick test to see how CPVC and PEX faired in elevated temperatures up to about 260F. |
A Sun Simulator for Collector Testing The details... |
This
is a project to do a sun simulator that will allow indoor testing of
collectors up to 2 by 4 ft. This is an active project and I could use some help on the reflector design -- have a look and see if you have some ideas... |
Deep Mesh Solar Air Heating Collector -- Test 1
|
This
is a first test of a collector design that Nick Pine has proposed that
promises to provide higher collector output temperatures without as much
degradation in efficiency as usually occurs. The higher collector output temperatures are helpful in systems with heat storage as more heat can be stored in a smaller space with higher temperatures. |
Testing on our
shop heating thermosyphon collector -- including efficiency, flow rate, and
effect of smaller vents... |
Some
new testing on our nearly 10 year old thermosyphon solar shop heating
collector. Testing includes the performance effect of reducing vent size, and measurements of efficiency and flow rate.... |
Air flow distribution for a horizontal solar air heating collector with screen absorber |
An
attempt to get an idea whether the flow distribution in horizontal
collectors with horizontal airflow tends to be distorted by the buoyancy
forces on the heated air. Done with IR pictures of the glazing. Details... |
Testing a conductive silicone in the collector fin to tubing thermal bonding. Test of using conductive silicone in the fin to tube bond... |
Our
collector design uses an alum fin that is bonded both mechanically and
thermally to a copper tube using ordinary silicone caulk. This was a
test to see if changing to a conductive silicone would improve the
performance of the collector. |
Twinwall Polycarbonate vs Plexiglas Glazing for Solar Collectors
|
This is a test to compare the performance of twinwall polycarbonate glazing to single wall clear Acrylic glazing for solar collectors under cold weather conditions. |
Pop Cans for Solar Water Hating Collector Fins? |
This
is in answer to a question of whether alum pop cans could be used to make a
solar water heating collector -- Maybe. Details... |
Solar Air Heating Collector Performance Tests -- Which DIY Collector Design
is Most Efficient? |
This
is a full winters worth of side by side testing of several DIY solar air
heating collector tests. Scott and I did independent testing of several designs, with each design tested side by side with the same baseline collector. The surprising outcome was that the simplest and cheapest design did very well. |
Measuring
Sunlight at Earth's Surface: Build Your Own Pyranometer, David Brooks www.instesre.org/construction/pyranometer/pyranometer.htm Update: I built one of these kits and tested it against my Apogee Pyranometer for recording solar radiation during collector tests....
|
Information
on making and using pyranometers.
Material on how to order and assemble a $20 pyranometer kit. |
My new
Thermal Imaging Camera Some tests and impressions of my new thermal imaging camera... |
Thermal
imaging cameras offer an unmatched capability to view the temperatures over
a whole surface. They are a great tool for things like improving solar
collector designs. They have been almost prohibitively expense, but over the last few years have come down a lot as some entry level lines have been introduced with lower prices that have been steadily dropping. The lowest priced ones are now a bit over $1000 -- still a lot, but much better than $10,000. I recently took the plunge and got a FLIR IR camera. My impressions of the FLIR so far are here... |
Heat Transfer in Solar Air Heating Collectors Made from Gutter Downspouts... |
A
simple test to see how much heat gets transferred around to the back side of
solar air heating collectors made from gutter downspouts. If heat transfer to the back side of the collector is efficient, then the effect heat transfer area from absorber to air is significantly increased, and this should improve the efficiency of the collector. |
More PV Array Shading Tests All the details on PV shading test... |
These
are some simple tests to try to determine the effect of shading from nearby
power or telephone wires that cast shadows on a PV array. |
Effect of Tree Shade on Solar Collector Efficiency AND A Simple Way to Test All Kinds of Collector Design & Placement Variations |
This
is a simple way to test the effect of tree shade on collector efficiency.
It uses two identical collectors each with a bottle of water inside to
collect heat. You place one collector in full sun, and the other in
the shade of the trees you are concerned about. The difference
in water temperature rise at the end of the collection period tells you how
much the shade is hurting. This same method could be used to compare glazing materials, compare different collector orientations, ... and all sorts of other variables. Its simple, practical, and accurate. |
Screen
Absorber Test... A Second
Set of Screen Absorber Tests... |
This
is a simple to test to try to understand a little more about how solar
collector absorbers made from multiple layers of window
screen actually work...
|
Adventures in Measuring Airflow for a Solar Collector... | Some notes on various ways to measure airflow for a solar collector, and how well they work (or don't). |
Effect of partial snow cover on PV panel output |
This
little test shows the effect of having your PV panels partly covered by a
thin layer of light snow. Power output of cleared panels is compared to the panels with some snow. |
Test of a Collector with Horizontal Risers
|
This
is a rough test of a collector in which the "risers" run horizontally
instead of vertically.
It has been suggested that this arrangement might work better for the large and wide collectors that DIYers build for space heating. |
Best paint for solar collector absorbers
|
This
is a quick test to compare the temperature reached by small samples of
aluminum painted with Flat black, Gloss black, and Thermalox paint. Idea being that sample that reaches the highest temperature will have better performance as a solar collector absorber finish. |
Variation in Riser Flow for Wide Solar Water Heating Collectors
|
A test of the variation in riser to riser flow rate for a wide collector with 3/4 inch top and bottom manifolds.... |
Using Attic Heat Logged Attic Temperatures
|
This
page goes over some potential ways of using attic heat, including preheating
water, space heating, a source for pre-heated dryer air, and pool heating. It also provides long term plots of my attic temperature, which is probably typical of cold many cold northern US climates. These give some feel for the potential. An FSEC paper on measured attic temperatures... |
Effect of edge gaps on the performance
of insulating shutters and shades, William shurcliff, Thermal Shutters and shades, 1980 Details ... (pdf) |
Some
simple tests that William Shurcliff did for his book Thermal Shutters and
Shades to determine how tight insulating shutters and shades need to fit in
order to not have excessive heat loss. Extracted from "Thermal Shutters and Shades", William Shurcliff with permission. |
Effect of vent
size on thermosyphon collectors ...
Gary |
This
is a test of the effect of changing the size of the the inlet and exit vent
for a thermosyphon collector. The airflow through thermosyphon collectors is driven only by the buoyancy change of the air heated in the collector, and is sensitive to changes in the collector flow path. |
Small panel tests to compare collector designs
Follow on small panel tests: |
This
is a method for comparing the performance of alternative collector designs.
It does not require much in the way of instrumentation, and it appears to produce solid results. |
Large plastic pipe coil as heat exchanger
Gary |
This is a simple test of the thermal effectiveness of a large plastic pipe coil used as a heat exchanger in a solar water heating system. |
Serpentine Collector Drain Back Testing, Gary
|
This
is a quick test to evaluate how see how well a serpentine plumbed solar
collector will drain back once the pump is stopped. Basically the tests attempt to determine if a serpentine collector can be used in a drain back system. |
EPDM Collector
Test
Gary |
This
is a test I did some time back in trying to see if a collector absorber
constructed from EPDM (rubber) sheet would work for my
Solar Shed
project. While the results were not good enough to use it on the Solar Shed, they were not totally discouraging, and I think that the idea has some promise. There have been successful commercial collectors made from EPDM in the past, so there is probably some combination that works. A lower tilt angle would also help with the water spread problem. The appeal of an EPDM collector is that the cost could be south of $3 per sqft -- compared to $30 per sqft for commercial collectors. |
Transmittance of
Corrugated Glazing
Gary |
Do
the corrugations in corrugated glazing (e.g. SunTuf glazing) reduce the
solar transmittance compared to flat glazing? Here is a little to test to find out. |
Temperature
Stratification in Tall Rooms
Gary |
This little test was done to settle a "discussion" about how much the hot air tends to rise and stratify at the top of a tall room. You may be surprised by the answer. |
Flow Organizer
Gary
|
A try at the Saunders/Delaney/Pine flow organizer. |
Radiant Floor Heat Spreader Plates Test
DIY Press to make Heat Spreader Plates Gary |
A little test to determine how best to install heat spreader plates for radiant floors. |
Shower Temperature Drop
Gary |
I'm
sure you were dying to know how much the water cools from the shower head to
the shower drain -- here is the answer. This drop is of interest because it is heat that cannot be recovered using a grey water heat exchanger: Shower Temperature Drop A shower design that might reduce the temperature drop: http://www.sunfrost.com/efficient_shower.html |
Effect of Air Filter on Thermosyphon Collector Air Flow | Test measures the effect on air flow and heat output of a thermosyphon solar air heating collector with and with out dist filters on the inlet vents. |
Optics Experiments On The Cheap http://www.youtube.com/watch?v=uX9Z-nsUHiA
|
This
is a very clever and simple test setup for experimenting with curved mirror
shapes. It allows you to quickly and easily fully visualize how a given mirror shape will do in focusing incoming sun. It allows you to very quickly see the effect of mirror shape changes. While the video is aimed at refining solar cooker designs, the technique could be used for any kind of concentrating solar application. |